A scrap metal shear is an industrial machine designed to cut and process scrap metal into smaller, more manageable pieces. These shears are essential in the recycling industry, especially for breaking down metal materials for easier handling, transport, and further processing. They use a powerful hydraulic or mechanical cutting action to slice through metal objects, such as beams, pipes, car frames, and other large metal structures.
This kind of scrap shear can be named scrap metal shear baler, side press scrap shear, scrap metal baling press, scrap metal shear with press, etc. Compared with the normal scrap metal shearing machine, it presses the scrap before shearing. It doesnt need big blades, and doesnt need high shearing force because the scrap metal is pressed. It need more stronger and more reliable compression tank. Shearing force of Scrap Metal Shear With Side Compression is 400T to 2000T.
Consider the different size of customers' workshop and the shearing requirement, we can design the Scrap Metal Shear With Side Compression according to the according to actual applications.
Feature of Scrap Metal Shear With Side Compression:
Gantry scrap metal shear is popular in China. Its blade width is larger than the Scrap Metal Shear With Side Compression because it does not press the scrap metal before shearing, it can shear larger size scrap metal, iron sheet, etc. Gantry scrap metal shear has the feeding tank of scrap metal, but the tank just has the storage function without pressing function. Shearing force of gantry scrap metal shear is from 350T to 2500T, much bigger than scrap metal shear with side compression and inclined metal scrap shear, it means that it can cut thicker iron sheet, scrap metal, etc.
Chinese steel plants need high-density scrap bale to save cost(Furnace tank size is fixed, if the raw material has higher density, it will save more cost for melting one furance tank raw material). The scrap metal after shearing by scrap metal shear with side compression does not meet the high density requirement by steel plant, so they use scrap metal baler to press the scrap metal after shearing,therefore Chinese market choose the gantry scrap metal shear without pressing function.
Feature of gantry scrap metal shear:
Inclined metal scrap shear is another type of scrap shear. Compared with the scrap metal sehar with side compression and gantry scrap metal shear, it doesnt need the pushing cylinder at the back of the scrap metal feeding tank. Usually its blade width is shorter than gantry type scrap metal shear, same with scrap metal shear with side compression. Shearing force of inclined metal shear shear is 400T to 2000T.
Feature of inclined metal scrap shear:
DL Industry Group Limited is top manufacturer of scrap metal shear, factory is located in Tianjin. Scrap metal shear is one of our hot sales machine. We can design and produce as customers' requirement inlcuding the cutting power, feeding tank dimension, production rate, blade width, etc.
Item | Our scrap shear/scrap shear baler | Others scrap shear/scrap shear baler | Our Advantage |
Main Frame |
Steel S45C (Japan: S45C, US: 1045, German: C45) Tensile strength: 600MPa Yield strength: 355MPa |
Normal
steel: Q235 Tensile strength:375-460MPa Yield strength: 235MPa |
Our
Tensile strength is 160% of normal steel Our Yield strength is 151% of normal steel |
Pressure tank plate |
HARDOX550 hardness: 550HBW |
normal High Mn steel hardness: 190-220HBW or Normal Steel hardness: 140-200HBW |
Our hardness is 250%-390% of normal High Mn steel or normal steel |
Motor | Servo motor | normal motor |
1.
our motor brand is Top 1 China motor brand in this industry. 2. ours is servo motor, it can provide 150-200% power of normal motor with same electric comsuption. 3. when shear machine work, the servo motor work. When you feeding raw material, the servo motors dont work. When you turn on the machine, the normal motor will always work. servo motor will save 50-70% power. save 50-70% electric cost. 4. The servo motor can better adapt to the high temperature in the Middle East 5. our servo motor price is much higher than normal motor 6. In China, the professional buyer will not accept to use normal motor. |
Blade |
X45 hardness: 58-60 HRC |
H13
or worse one hardness: 40-52 HRC |
Our
hardness is about 150% of normal one. X45 blade price is about 200-300% of normal one |
Total Power (Take 1250T scrap shear as an example) |
182 KW | 270KW-350KW | same shearing force, same shearing speed, our scrap shear save 50% to 70% power |
The scrap metal shears from DL Industry Group use servo motors. Compared with traditional motors, servo motors save 30%-50% energy, and are matched with high-quality oil pumps, which can make the scrap metal shears reach the highest speed in 0.2 seconds. Compared with other scrap metal shears, our equipment only takes 20 seconds to shear once, and can shear 3 times a minute, which increases efficiency by 150%-300%.
In addition, considering that China's scrap metal processing volume is much larger than that of other countries, our customers usually need to use scrap metal shear 24 hours a day. We use a more reliable patented mechanical frame, and use wear-resistant high-carbon manganese steel as the material box contact surface, and the blade is made of X45 material.
Our scrap metal shears use a PLC control system, which can be fully automatic and equipped with remote control. The excavator driver only needs to grab the waste and control the scrap metal shears to automatically cover and shear through the remote control, and no additional staff operation is required.
Download the catalog of our scrap metal shear, scrap shear baler: scrap shear & scrap shear baler catalog
350T 400T Scrap Metal Shear | |||
Item | 350T 400T Gantry scrap metal shear | 400T Scrap metal shear Baler | 400T Inclined Scrap shear |
Picture |
|
|
|
Blade Width,mm | 1000-1400 | 800 | 800 |
Output rate, t/h | 10-35 | 10-25 | 10-30 |
Motor | normal motor | servo motor/normal motor | servo motor/normal motor |
Control | PLC +Remote Control+Touch Screen | ||
Remote diagnosis | Yes | Yes | Yes |
Warranty | 1 year | max. 2 year | max. 2 year |
500T 630T 800T Scrap Metal Shear | |||
Item | 500T 630T 800T Gantry scrap metal shear | 800T Scrap metal shear Baler | 630T 1000T Inclined Scrap shear |
Picture | |||
Blade Width,mm | 1400-1800 | 800 | 1200 |
Output rate, t/h | 30-80 | 20-60 | 20-60 |
Motor | servo motor/normal motor | servo motor/normal motor | servo motor/normal motor |
Control | PLC +Remote Control+Touch Screen | ||
Remote diagnosis | Yes | Yes | Yes |
Warranty | 1/1.5/2 year | 1/1.5/2 year | 1/1.5/2 year |
1000T 1250T 1500T 1600T Scrap Metal Shear | |||
Item | 1000T 1250T 1500T 1600T Gantry scrap metal shear | 1000T 1250T 1500T Scrap metal shear Baler | 1000T 1250T 1500T Inclined Scrap shear |
Picture | |||
Blade Width,mm | 1800-2400 | 800-1100 | 1200-1400 |
Output rate, t/h | 30-140 | 30-100 | 25-110 |
Motor | servo motor/normal motor | servo motor/normal motor | servo motor/normal motor |
Control | PLC +Remote Control+Touch Screen | ||
Remote diagnosis | Yes | Yes | Yes |
Warranty | 1/1.5/2 year | 1/1.5/2 year | max. 2 year |
1000T
1250T 1500T 1600T Scrap Metal Shear
Item
2000T 2500T Gantry scrap metal shear
2000T Scrap metal shear Baler
2000T Inclined Scrap shear
Picture
Blade Width,mm
2400-2600
1100-1400
1200-1400
Output rate,
t/h
50-180
40-120
40-140
Motor
servo motor/normal
motor
servo motor/normal
motor
servo motor/normal
motor
Control
PLC +Remote Control+Touch Screen
Remote
diagnosis
Yes
Yes
Yes
Warranty
1/1.5/2 year
1/1.5/2 year
max. 2 year
Note: we can design the feeding tank and blade width as your requirement.
Contact: Leon Li (General Sales Director)
Phone: 008615900363543
Tel: 0086-22-84608987
Email: leonli@dlindustrygroup.com
Add: Room 709, Unit 5, Builing 19, Ruihang Square, Dong Er Road, Airport Economic Area, Tianjin, China